80 Gallon air compressors are typically used by contractors, DIY homeowners, and by small mechanic shops. An 80 gallon compressor can be stationary and portable.

If you are in the market for an air compressor, you don’t just want to buy the cheapest one, but the one that best serves your needs.  Perhaps you want something quiet, or maybe you need all the power you can get.  To help you select the compressor you need, we have identified the best 80 gallon air compressors. 

These are our picks for the top 80-gallon air compressors. We decided on those models based on cost, CFM, PSI, HP, construction, and Design. Read on to learn about the company behind the name and key features of each compressor.


Best 80 Gallon Air Compressors

NameCFMHPMAX PSI
Ingersoll-Rand 2475 N7.524.3 @90 psi7.5175
Quincy QT-7.5 22.6 @ 175 psi7.5175
BendPak VMX-7580V-60130.5 @ 90 psi7.5175
Industrial Air IV7538075 22.1 @ 100 psi7.5175
Campbell Hausfeld CE705217.2 @ 90 psi5175

1.Ingersoll-Rand 2475N7.5-V  – 80 Gallon Two-Stage Compressor

Ingersoll-Rand is a well-known brand in the air compressor industry, manufacturing a complete range of compressors, from those for individuals and small businesses to compressors for power plants. 

The company builds on a rich tradition—starting with the world’s first direct-connected electric air compressor in 1890. The 2475 7.5 hp is designed to be used in vehicle services, metalwork, construction, and commercial application.  

2475N7.5-V 7.5hp 80 gal Two-Stage Compressor (230/1)

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The reciprocating compressor features a finned copper intercooler and cylinders with radial fins to eliminate hot spots and a lower operating temperature.  Maintenance is minimized because of the removable cylinders, one-piece connecting rod, and lack of an oil pump due to the splash lubrication system.

Other key features include:

  • Cast-iron, two-stage air pump.  The pump is designed for 15,000 hours of use.  Synthetic lubricant allows for 2,000 hours of service between changeouts.
  • 230-volt, single-phase motor that is designed to run at 100% power continuously.
  • Integrated magnetic starter and automatic start and stop control.
  • 2-year warranty available with the purchase of lubricant start-up kit.
  • A premium package includes an air-cooled aftercooler, electric drain, and low oil-level switch.

Bottom Line

Ingersoll Rand has had over 100 years to perfect their compressors, and we think they have.  Their compressors are used in everything from small garages to industrial applications, including food and beverage, pharmaceutical, and natural gas production.

With 24.3 cfm and a 7.5 hp engine, the 2475 provides enough power to run numerous applications at once.   It currently retails between $2,100 and $2,200—a reasonable price for an 80-gallon two-stage compressor with that much power.

2.Quincy QT 7.5 Vertical – A Reciprocating Compressor

Quincy’s reciprocating compressor has similar features as the BendPak at a similar price point.  BendPak has focused on innovation, such as manufacturing compressors that are quieter than other 80-gallon models.  Quincy’s air compressors, however, are a trusted name.  

The standard features on the Quincy QT ensure that you get dependable performance with maximum energy efficiency.  A balanced, counterweight crankshaft adds to the efficiency.  In addition, the graphite head gaskets and cylinders offer superior sealing integrity.

The QT 7.5 is designed to keep the engine cool, starting with an aluminum cylinder and a large flywheel with an angular design to allow heat to dissipate.  Further heat dissipation comes from the interstage intercooler.

Other features include

  • Two-piece connecting rods and splash lubrication system
  • Loudness auto start and stop.
  • A cast-iron crankcase and sight glass oil gauge
  • Fan guard for safety
  • Extended warranty available

Believe it or not, there is a Quincy, Illinois, and Quincy Compressors began operations there.  Its first product was vacuum pumps for dairy farms, but by the late 1920s, the company was selling reciprocating air compressors.

The first Quincy QR-25 Reciprocating air compressor was sold in 1937, and Quincy has continued to improve their rotary and reciprocating models.

Quincy’s product line is focused on air compressors, which allows them to focus their development on those products.  It also gives them more control over the manufacturing process.  

Bottom Line

So which one to buy?  If you have used Quincy compressors in the past and have been satisfied, then perhaps you should stick with a brand you know.  But if this is your first 80-gallon purchase or you want a quieter compressor, then go with the BendPak.

Quincy QT-7.5 Splash Lubricated Reciprocating Air Compressor - 7.5 HP, 230 Volt, 3 Phase, 60hz, 80 Gallon Vertical Tank

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3.Industrial Air IV7538075  – Vertical 80-gallon Two-Stage Cast Iron Air Compressor

 With its 7.5 horsepower, the Industrial Air is a powerful compressor that can run several devices at the same time.  The compressor is ideal for autobody or agricultural uses.

Industrial Air is owned by Mat Holdings, which also engineers pneumatic air tools.  The vertical integration between the compressor and air tool lines allows for more efficiency while increasing the products’ quality. 

Mat Holdings also manufacture Powermate, PROFORCE, and private label brands.

  • This stationary, 80-gallon vertical compressor features a 7.5 horsepower industrial-class motor from award-winning Baldor Motors.
  • Cast iron materials are used in the tank and the compressor pump.
  • A prewired and mounted automatic starter saves time and money.
  • The patented deep groove cooling fins and cast-iron flywheel design, low 765 RPM, and metal belt guard allow the machine to run cooler, increasing the motor’s life.
  • An extended tank drain valve and vibration isolators 
  • An optional automatic tank drain eliminates manual draining.  Max cycle time is 45 minutes, and the discharge time is under 10 seconds.
  • And the optional maintenance kit extends the warranty and contains filter elements, oil, and v-belts.

 Bottom Line

One thing we do not like is the price.  The compressor is currently retailing for around $2,500, slightly higher than other compressors, and the CFM of 22.1 @ 100 psi is not as high as several different models.

Industrial Air IV7538075 Vertical 80 gallon Two Stage Cast Iron Industrial Air Compressor

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4.Campbell Hausfeld CE7052

This unit is ideal for someone who is running a small shop and does not need the higher CFM of some of the other models. 

The CE7052 is a horizontal 80-gallon two-stage compressor that is ideal for sanding, grinding, paint spraying, cutting, and bolting applications. 

It can easily power multiple high-demand tools.  The Viton high-temperature O-rings offers excellent high-pressure sealing.  A ductile iron crankshaft provides smooth, low-vibration operation.

Many people choose a vertical air compressor because it takes up less space.  There are situations where a horizontal compressor makes more sense.  It can be placed under a workbench, put on a platform, and hung from the ceiling, or put in an attic space. 

Other features include:

  • A cast-iron and oil-lubricated two-stage pump
  • The motor starter is mounted and wired.
  • A belt guard for safe operation
  • Bundles available for a 50-foot air hose, 17-piece accessory kit, and 3-in-1 inflation gun.

Campbell Hausfeld’s ties to the automotive industry are related to the company’s beginnings in the 1840s as manufacturers of wagon makers, carriages, plows, and other farming-related equipment. 

A century later, the company began manufacturing air compressors.  At the same time, Campbell Hausfeld started to manufacture spray guns, air receivers, and paint tanks.

Along with air compressors for car repair and tire service shops, the company has also expanded its air tools line and other equipment aimed at do-it-yourselfers and professionals.

Campbell Hausfeld CE7052 Campbell Hausfeld Air Compressor, 80-Gallon Horizontal Two-Stage 17.2CFM 5HP 208-230V 1PH (CE7052), 80 gallon

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Campbell and Hausfeld sell a Quiet Compressor Series, but the largest compressor in that series has an 8-gallon tank.  The larger units are noisy.  If you have a separate area for it, great.  But in a smaller garage, be prepared to buy earplugs. 

5.EMAX HI05V080Y1S – Electric 80 Gallon Air Compressor 

EMAX has been making air compressors for 40 years. In that time, it received several patents, including one for a pressure-lubricated pump system and others for their innovative noise suppression device.

Sometimes being a new company has its advantages as you must distinguish yourself to succeed in the marketplace.

EMAX has distinguished itself in several areas, but the one that stands out is their noise reduction technology of the Whisper Series of compressors.  

These compressor’s design features reduce DBA ratings by 25%.  This noise reduction is accomplished by a silent air system that channels intake air through baffle plates in the silencer.  The baffles dissipate the piston intake noise.  The brass check valves are sealed with Teflon seating, which acts as an additional noise insulator.

A side benefit of this technology is the Whisper Unit acts as a secondary filtration system.

Other key features:

  • Designed for 50,000 hours of use with regular maintenance.
  • Prewired starter and adjustable pressure switch.
  • Solid cast-iron crankcase.
  • Dual 2-groove, B-style belts to drive the pumps to ensure a longer belt drive.
  • Taper lock pullers lock the pulleys in place so that they do not loosen or move on the motor shaft.
  • Extended water drainpipe
  • A lifetime extended warranty is available.

5 HP Air Compressor, Industrial, Stationary, Electric, Single Phase, 155 PSI, 80 Gallon, HULK Silent Series, Model HI05V080Y1S by EMAX Compressor

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Bottom Line

Unlike many compressed air manufacturers who outsource much of their production overseas, EMAX manufactures its products in a 60,000 square foot facility in Ohio.   

6.Campbell Hausfeld Air Compressor (HS5180)

It is manufactured by Campbell Hausfeld, a company with an established name in the air compressor industry since 1836. This air machine compresses air twice. So you get a lot more out of a motor in an air compressor like this.

As air comes into the machine, it is compressed by a single compressor stage. It is then sent to another chamber where it is compressed again. This technique squeezes more power out of your motor. Saving you money on energy costs.

Campbell Hausfeld 80 Gallon Vertical 2 Stage Air Compressor (XC802100)

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Made To Run All Your Tools

This machine is powered by a 230 Volt 5 HP electric motor that feeds a single-stage air pump. It’s capable of outputting 14 CFM at 90 PSI, and can be used to operate over  20 heavy-duty, high-demand tools such as air grinders and air sanders.

This vertical air compressor by Campbell is best suited for use in small automotive shops and is also great for DIY projects. It can be used to operate about Other tools it can power include air tools for use in automotive spray painting, and those for cutting sheet metal.

Warranty And Build Quality

This 80-gallon air compressor is made from high-quality materials and is highly durable. It has an expected working time of 12,000 hours. This is backed up by Campbell Hausfeld by a 3-year limited factory warranty.  

Design

There isn’t anything too special about the overall physical design of this air compressor. In this case, Campbell Hausfeld went for function over form.

Its just a basic vertical tank design with a steel cage on top that houses the other components. But if you really think about it, that’s all you need.

Pros

  • Long-lasting with 12,000 hours of usage
  • Suitable for multi-tool operation
  • Has a space-saving design
  • A two-stage pump eliminates waiting time

Cons

  • Quite noisy

7.Industrial Air ILA4708065 80 Gallon Air Compressor

The Industrial Air ILA4708065 is great for use in a home shop or small automotive garage. It features a traditional single stage compressor design, and like a lot of other Industrial Air Compressors, its designed with ease of use in mind. 

Industrial Air ILA4708065 80-Gallon Hi-Flo Single Stage Cast Iron Air Compressor

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Built To Be Strong And Last Long

This air compressor has a cast iron body, a head made of aluminum, and stainless-steel reed valves. The other parts of this air compressor use equally durable materials that ensure that you won’t it won’t be down for repairs anytime soon.

This air compressor has a 240 Volt 4.7 HP motor mounted to a single-stage air pump. Some of these tools you can run with this machine are ratchets, hammers, spray guns, and impacts wrenches. 

Powerful Single Stage 80 Gallon Air Compressor

This air compressor makes plenty of air for your most needed garage tools. It can produce around 14 CFM at 90 PSI and has a max tank pressure of  155 PSI, which is enough to power several small to medium-sized tools at once. 

Thermal Overload Protection System

You definitely don’t want your motor to overheat and burn up. This air compressor makes sure that can never happen. The Industrial Air ILA4708065 features a TOPS (thermal overload protection system) motor, which helps keep the motor safe.

Easy to Use Control Panel

We always like industrial air control panels. And seeing as this model is the single-stage version of the air compressor listed above, it has the same great control panel.

Industrial Air is always good about where they put their pressure gauges, and like the above, this machine has pressure relief valves and airflow regulators that help ensure that it’s easy and safe to use. 

Pros

  • Vertical design helps save space in the work space.
  • Large power for multi-tool operation
  • High pressure for high-level tool operation

Cons

  • It is heavy

8.BendPak 5179106 V-Max 7580V-601 – Idea For Automotive Applications 

BendPak started as a small company that did precision machine work for companies like Hughes aircraft. 

The hydraulic tubing bender for muffler shops led the company to specialize in the automotive industry, manufacturing lifts, shop equipment, and air compressors.  Industry experts have recognized them as an innovative company.  

That innovation continues with the V-Max compressor motor.  This rotary screw compressor features true copper piping, cast-iron construction, and extra-large pumps.  The 7.5 horsepower 1-phase motor has a 30.5 [email protected] PSI.  

The 7580 has numerous features to help it run cooler, including cylinders with cooling fins and a large surface area, and a forced-air aftercooler.  Also, the flywheel has forced-air fan blades.  The integrated unloader valves built into the intake valve assembly reduce heat from the internal pump at start-up compression.

In addition, its larger pistons operate at lower speeds.  Lower speed results in a lower temperature, but the larger pistons mean the machine still puts out all the power you need.  Moisture is a concern with air compressors, but lower temperatures mean less moisture.

Other key features include

  • ½ inch anti-vibration pads to reduce noise
  • Disc-valves are easily accessible, reducing downtime and maintenance costs.
  • The oil reservoir has sight gauge glass and a large oil drain.
  • An enclosed belt guard for safety.
  • Simple splash lubrication.
  • A 625 RPM pump for a quiet 75 dB. 

Bottom Line

If you need a heavy-duty air compressor that runs continuously and quietly, then the BendPak 7580V is an excellent investment.  The upfront cost will be higher, but the BendPak is a long-term investment.  The lower maintenance costs and longer lifespan make it cost-efficient over the long term.  

We do not recommend the 7580 if you need a compressor to run tools in your home garage.  Although it is quiet, the cost is prohibitive, and you probably don’t need that much power. Expect to pay at least $3,000 for the 7580V, but it’s money well spent.

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9.Industrial Air IV5048055 – Vertical 80 Gallon Industrial Air Compressor

The Industrial Air IV5048055 is ideal for use in industrial environments such as a mechanic shop, livestock operations center, or truck service center. It features a powerful 2 stage compressor layout and is made to be easy to operate. 

High Powered 80 Gallon Air Compressor

While most of the air compressors on this list can produce around 14 CFM at 90 PSI, this particular air compressor can do 17 CFM at a whopping 175 PSI! This can be helpful for handling more demanding tools sand as pneumatic hammers and sanders.

Thermal Overload Protection System

You don’t want the temperature of your motor to get too high. A thermal overload can happen as a result of fluctuations in the voltage or current, among other things.

This air compressor features a TOPS (thermal overload protection system) motor, which helps keep the motor from overheating.

Design

This air compressor is easy on the eyes with its black-on-black tank and component cage layout. We always like to see a symmetrical component cage with no overhang. A design like that always makes for a nice looking piece of equipment.

Best 80 Gallon Air Compressor Control Panel

It also possesses an integrated control panel, which makes it easy for the user to adjust settings. This Industrial Air 80 gallon air compressor also has pressure gauges, pressure relief valves, and airflow regulators, that help ensure that it’s easy to use. Another convenient features included is a pre-wired magnetic starter.

Industrial Air IV7518075 Vertical 80 gallon Two Stage Cast Iron Industrial Air Compressor

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Pros

  • Large power for multi-tool operation
  • Thermal overload protection ensures longevity
  • High horsepower for handling huge jobs

Cons

  • Quite heavy
  • It is also noisy

 

How To Choose An 80-gallon Air Compressor?

Construction

If you are looking for an air compressor of premium quality, you should start by considering the durability of the material used. This is especially true for 80-gallon air models, which are on the pricey side.

You should only consider compressors made of cast iron, which are more durable than those made from other materials. Also, take note of the expected working hours of the pump. This will give you an idea of how long you can expect it to last.

Intended Use

The scenario in which the air compressor is to be used is critical to consider before making your purchase. The intended use of the air compressor will help you determine what type you need.

For instance, if only need to accomplish small tasks, such as inflating car tires, you won’t need one with much power. If what you, however, want to use the air compressor are demanding tasks, then you need one with a lot of power.

PSI: Air Pressure

Air pressure inside the tank is given in PSI (Pounds per Square Inch), with most compressors having 115 PSI, which is slightly higher than the 90 PSI required by most air tools.

Its not unusual to find powerful compressors with as much as 150 PSI, though.

HP: Horsepower 

Horsepower is a measure of the capability of the motor. Since the capacity of the engine has a massive impact on every aspect of compressor performance, you want to pay attention to this.

Because of the rampant inflation of indicated HP, focus on the rated amperage to determine the power of the engine.

dB: Noise Level 

These are machines with several moving parts that are powered by gasoline engines. None of them are going to be quiet machines. Metal components banging against each other can be extremely loud.

Noise levels are measure in dB (decibels). Note that the increase is exponential, meaning that 60 dB is more than three times 20 dB. If you will be working indoors, you want to make sure to get a model with the lowest possible dB rating. If you are out in the open, you get by with a little higher dB without it becoming an issue.

CFM: Cubic Feet per Minute

More important is the amount of air coming from a compressor over a period of time. This is known as CFM (Cubic Feet per Minute). If you are using a tool continuously, you will need to supply higher CFM.

That is why a continually rotating smoother uses 8 CFM, while a framing nailer works with just 2.8 CFM. From a professional’s experience, determining the minimum rating for CFM is simple if you have the tool rating as given by the manufacturer.

Take the rating and multiply it by 1.5. For example, if the rating on the tool is 2 CFM, the minimum requirement to power, should be 3 CFM. Concentrate on the CFM rating at 90 PSI (Pound per Square Inch), as most tools run on this weight.

Final Thoughts

This article is to help you make the most informed purchasing decision. Due to a large number of options on the market, there is a lot of confusion as to which model is best.

The truth is, which is the best really comes down to what you need to use it for. We hope this article taught you a thing or two about air compressors.