Choosing The Best 80 Gallon Air Compressor For You (10 Picks)
80 Gallon air compressors are typically used by contractors, DIY homeowners, and by small mechanic shops. An 80 gallon compressor can be stationary and portable.
If you are in the market for an air compressor, you don’t just want to buy the cheapest one, but the one that best serves your needs. Perhaps you want something quiet, or maybe you need all the power you can get. To help you select the compressor you need, we have identified the best 80 gallon air compressors.
Based on our research, the best 80 gallon air compressor is the Ingersoll-Rand 2475N7.5-V uses a reciprocating pump and removable cylinders which makes maintenance really easy. You get a ton of power without having to worry about how to take care of your machine. Synthetic lubricant sets this air compressor up for 15,000 hours of operation. It’s a workhorse that can power many different types of tools. Depending on where you buy it, you should look to spend about $2,400-2,600 on this machine
These are our picks for the top 80-gallon air compressors. We decided on those models based on cost, CFM, PSI, HP, construction, and Design. Read on to learn about the company behind the name and key features of each compressor.
The Best 80 Gallon Air Compressors
1. Ingersol Rang 2475 – Best Overall
We chose this as the best overall 80-gallon compressor because of its mass amount of power and long lifespan of 2,000 hours between each oil change and an overall lifespan of 15,000 hours.
Ingersol Rand is a well-known company in the air compressor industry. They manufacture a wide range of compressors from individual to compressors for power plants.
This compressor has a high PSI rate of 175 and is designed to run at 100% power continuously. It took 6 minutes to fill from 0-175 PSI and 3 minutes to refill from 90-175 PSI.
However, it wasn’t very often that the pressure dropped. The 7.5 HP engine helps the compressor maintain its PSI. We didn’t find any issue with the compressor dropping pressure when we were operating various pneumatic tools.
In addition to the high PSI, we were impressed by the CFM output. At any given time, we received 24.3 CFM @ 90 PSI and 25.5 CFM @ 40 PSI. Even when we used a plasma cutter with a recommended CFM output of 27, we still received adequate pressure and airflow. This isn’t as much CFM as other compressors on the list, but it’s certainly one of the most reliable.
2475N7.5-V 7.5hp 80 gal Two-Stage Compressor (200/3)
In terms of durability, the pump is made of cast iron, one of the best materials for an air compressor. It has a 2-stage pump and a 230v single-phase motor.
Additionally, there’s an integrated magnetic starter and automatic start and stop control. Furthermore, there’s an air-cooled aftercooler, electric drain, and low oil-level switch. These are the features that made the compressor one of our favorites and easiest to use.
Pros
Cons
2. Quincy QT-7.5
We found that the Quincy reciprocating air compressor has very similar features as the BendPak at a similar price. However, even though BendPak focuses more on innovation, Quincy is more of a trusted name.
One of the standard features of the Quincy compressor that make it so reliable is the balanced, counterweight crankshaft which helps with efficiency. The pump has a low RPM of 1,026, making the compressor run more efficiently and quietly. We found that the high PSI rating of 175 provided us with plenty of pressure. Additionally, it took just 5 minutes to fill from 0-175 PSI and 2.5 minutes to fill from 90-175 PSI.
The Quincy compressor has similar CFM ratings to our top pick. It provided us with 22.6/23.5 CFM @ 90/40 PSI. We hooked up multiple pneumatic tools at once including a brad nailer and an air stapler to test the flow. With both running, we still had constant CFM and PSI to both tools continuously. There were no fluctuations or bogging down from the compressor.
Quincy QT-7.5 Splash Lubricated Reciprocating Air Compressor - 7.5 HP, 230 Volt, 3 Phase, 60hz, 80 Gallon Vertical Tank
The entire time we were using the Quincy compressor, it maintained a good temperature. The aluminum cylinder and large flywheel help dissipate heat. There’s even more heat dissipation that comes from the interstage intercooler. You should never have to worry about compressor overheating.
The only issue we could find with this compressor was that the feed pipe was difficult to thread. We contacted customer service but to no avail. We suppose the customer service could be a little better as well.
Pros
Cons
3. Industrial Air IV7538075
The Industrial Air IV7538075 is a powerful compressor that’s best suited for autobody work, automotive work, or agricultural uses. We found that the integration between the vertical tank and air tool lines allows us to work more efficiently.
We discovered that this compressor had a high PSI rating of 175. It took 6 minutes to fill from 0 to 175 PSI and 3 minutes to fill from 90 to 175 PSI. This is average for a compressor in this price range. Additionally, its max cycle time is 45 minutes and discharge time is under 10 seconds. As we were using the compressor, we didn’t notice any type of fluctuation in PSI, no matter how many tools we had going.
Speaking of tools, we used a couple of large ones such as a plasma cutter and sandblaster. The compressor has a CFM rating of 22.1/12.2 CFM @ 100/175 PSI. Even though the plasma cutter and sandblaster had a CFM requirement of 25 and 26 CFM, the machine kept right up with them. We were able to work consistently and constantly until that 45-minute time limit hit.
We were also impressed by how quiet the compressor is. It measures around 75 decibels, but it’s still quieter than most in its class. This is due to the low 756 RPM and belt guard. In addition to this, the compressor runs cooler than most due to the deep groove cooling fins and cast-iron flywheel.
The only thing we don’t like about this compressor is that it only runs for 45-minutes and not continuously.
Pros
Cons
4. Campbell Hausfeld CE7052
The Campbell Hausfeld is a good compressor for those who have tools that don’t require a high CFM. This doesn’t mean it can’t ower high-demand tools, though. This horizontal two-stage compressor can be used for sanding, grinding, painting, bolting, and cutting.
We made note of the high 175 PSI rating and how it remained consistent while we were using our tools. We also noted that it took 3 minutes to fill from 0-175 PSI and 1.5 minutes to fill from 90-175 PSI. This is much quicker than many other options on the list, which is why we liked this unit so much.
This particular compressor has less of a CFM rating than other compressors in its category, but that didn’t stop it from performing well. It supplied us with 17.2/18.5 CFM @ 90/40 PSI.
Even though it only has a 5.0 HP motor as opposed to the 7.5 HP units we’ve already reviewed, it still packs a punch when it comes to pneumatic tool operation. We ran a sander and grinder at the same time and noticed very little CFM lack.
In addition to the powerful motor and PSI rating, we want to mention how well-built the compressor is.
It has a cast-iron and oil-lubricated two-stage pump. There’s also a belt guard for safe operation. Lastly, it features Vinton high-temperature O-rings for high-pressure sealing. All of these features are put together to give the compressor a 15,000-hour lifespan.
Pros
Cons
5. EMAX H105V080Y1S
EMAX has been in the air compressor business for over 40 years and has distinguished itself in many areas. The one that stands out the most is the noise reduction technology in their Whisper Series. However, even with this technology, the compressor was still a little loud.
We were surprised to find out that this compressor has a lifespan of 50,000 hours or more of use with regular maintenance. This would require some maintenance as you would have to change and check the oil. However, the oil drain valve is easy to access.
5 HP Air Compressor, Industrial, Stationary, Electric, Single Phase, 155 PSI, 80 Gallon, HULK Silent Series, Model HI05V080Y1S by EMAX Compressor
As far as PSI is concerned, it’s less than most of the other compressors on the list. It’s only rated at 155 PSI, but it still puts out decent airflow. It’s also quick to fill and refill. It takes around 3 minutes to fill from 0-155 PSI and 1.5 minutes to fill from 75-155 PSI. We weren’t disappointed when it came to consistent pressure.
When it come to CFM, we were quite impressed. It puts out 18 CFM @ 100 PSI, which was more than enough to run most of our pneumatic tools such as framing nailers, sanders, air wrenches, and more. Even if we had more than one running, the airflow remained the same. It’s perfect for home and automotive use in our opinion.
Pros
Cons
6. Campbel Hausfeld HS5180
Campbel Hausfeld is a brand that we know and trust. So when they say their compressor is going to last 12,000 hours like this one, we trust them. We were nothing short of satisfied with what this compressor brought to the table.
It’s no surprise that this compressor has a maximum PSI of 175, like many others in its class. This PSI is ideal for automotive spray painting, sanding, cutting sheet metal, woodwork, and more. When we were using our tools, we didn’t notice any type of PSI or voltage fluctuations. As we were working, the compressor stayed cool so that the motor didn’t overheat.
We discovered that it could also operate 20 different high-demand tools with just 14 CFM @ 90 PSI or 16 CFM @ 40 PSI. We can’t say that we were disappointed by this. Even when we ran multiple tools at once, the CFM and PSI didn’t suffer one bit.
Since the compressor is oil-lubricated, you can expect it to last a while before it needs a tune up, generally around 2,000 hours. Other features include a belt guard for safe operation adn a cooling two-stage pump.
It’s unfortunate that the compressor is so loud, or it would have been perfect.
What We Like
- High CFM rating
- Can accommodate over 20 high-demand tools
- Long lifespan of 12,000 hours
- Durable construction
- Decently priced
What We Don’t Like
- It’s loud
7. Industrial Air ILA4708065
This Industrial Air ILA4708065 is the perfect compressor for a home shop or a small automotive garage. It’s a simple single-stage compressor with a 240V, 4.7 HP motor mounted to an air pump.
To our surprise, this compressor only has a maximum PSI of 155, which is much lower than we’re used to in an Industrial Air compressor. This is more than enough power for several small to medium-sized tools at once.
Fortunately, you’ll never have to worry about your motor heating with the built-in thermal overload protection system. This works wonderfully for keeping the motor safe.
Industrial Air ILA4708065 80-Gallon Hi-Flo Single Stage Cast Iron Air Compressor
Furthermore, we were happy with the CFM output we received. At any given time, the compressor delivered 14 CFM @ 90 PSI and 16 CFM @ 40 PSI. We ran spray guns, hammers, ratchets, and other air tools with ease. There were no fluctuations in pressure observed either.
We were able to easily control the pressure and flow with the easy-to-use control panel. We had easy access to pressure relief valves and airflow regulators to ensure safe use. There are two quick connect air outlets and a drain valve at the bottom of the tank to remove condensation that may have built up in the tank.
Our only issue with the compressor is that the lines and fittings are poorly designed.
What We Like
- High CFM output
- Good PSI rating
- No fluctuations in power with the use of multiple tools
- Easy to control
- Durable construction
What We Don’t Like
- Fittings and lines are poorly designed
8. BendPak V-Max
If you want a compressor that’s going to suit your automotive business well, then consider the BendPak. It’s a well-built, but not as a well-known compressor that offers ideal air flow for pneumatic tools for automotive applications.
The BendPak compressor offers 175 maximum PSI. This is around where most comparable compressors come in. The 7.5 HP two-stage pump and motor keep the PSI constant. When we started the compressor, we timed how long it took to fill. From 0-175 PSI, it took 6 minutes to fill, and from 90-175 PSI, it took 3 minutes.
When it came time to use our pneumatic tools for automotive repair, we weren’t disappointed. The compressor put out a whopping 30.50 CFM @ 90 PSI. We successfully operated air hammers, sandblasters, impact wrenches, and inflated heavy-duty tires. We even used two tools at the same time and the compressor was able to keep up with them.
We liked how well the compressor stayed cool. There are cylinders with cooling fans and a forced-air aftercooler to help with this. Additionally, there are integrated unloader valves built into the intake valve assembly to help reduce heat from the internal pump.
The unfortunate thing about this compressor is that it’s expensive, so it’s definitely a long-term investment.
What We Like
- High CFM rating
- Dependable PSI
- Simple splash lubrication
- Belt guard for safety
- Quiet pump
What We Don’t Like
- Expensive
9. Industrial Air IV5048055
Here’s another one of our favorite Industrial Air compressors. It’s a heavy-duty unit with an industrial design that not only protects the 5 HP motor from voltage fluctuations but also keeps the compressor running cooler.
There were many things we liked about the compressor. For starters, it has a maximum running PSI of 175.
This was adequate pressure for operating numerous air tools such as air hammers, sanders, plasma cutters, nailers, and more. It took roughly 5 minutes for the compressor to fill from 0-175 PSI and 2.5 minutes to fill from 90-175 PSI. This was quicker than most larger compressors.
Industrial Air IV5048055 Vertical 80 gallon Two Stage Cast Iron Industrial Air Compressor
In addition to the high PSI rating, it also has a decent CFM output. It delivered 17.9 CFM @ 100 PSI and 17.0 CFM @ 175 PSI. We were able to fun multiple tools at once without compromising airflow. Fortunately, the thermal overload protection protects the motor from voltage fluctuations, which is especially useful for multi-tool operation.
Lastly, we liked how there is an integrated control panel with working pressure gauges, an airflow regulator, and two quick connect air outlets. The only downside to this compressor is that it’s very loud.
What We Like
- Voltage fluctuation protection
- Decent CFM rating
- High PSI
- Quality construction
- IDeal for automotive applications
What We Don’t Like
- It’s loud
10. DeWALT 80-Gallon Compressor
We’ve always liked DeWALT products since they’re so durable and handy. This particular 2-stage compressor has a 5 HP motor with thermal overload protection that provides long life and quiet operation.
The DeWALT is a 240v application with a maximum PSI of 175. Upon the first startup, it took 4 minutes to fill from 0-175 PSI and 2.5 minutes to fill from 90-175 PSI. This is pretty average for a compressor in this range. Fortunately, the TOPS system can help keep voltage fluctuations under wraps when using multiple tools at once.
DEWALT DXCMV5048055 Two-Stage Cast Iron Industrial Air Compressor, 80-Gallon
In addition to the high PSI, it also has a decent CFM output. It delivered 17.9 CFM @ 100 PSI. We hooked up two air wrenches and used them at the same time. We were impressed by how well the compressor handled them. It has a nozzle fitting size of ¾”, so most pneumatic tools can hook up to it.
As with many other compressors, this one has an integrated control panel with a pressure gauge, 2 quick-connects, and a regulator. The only thing we didn’t like about the compressor was that the electrical hookup was difficult. It really should have an electrical box to wire it properly.
What We Like
- High PSI rating
- Great CFM output
- Cooling features
- Quick fill and refill times
- Integrated control panel
What We Don’t Like
- Wiring was a pain
How To Choose An 80-gallon Air Compressor?
Construction
If you are looking for an air compressor of premium quality, you should start by considering the durability of the material used. This is especially true for 80-gallon air models, which are on the pricey side.
You should only consider compressors made of cast iron, which are more durable than those made from other materials. Also, take note of the expected working hours of the pump. This will give you an idea of how long you can expect it to last.
Intended Use
The scenario in which the air compressor is to be used is critical to consider before making your purchase. The intended use of the air compressor will help you determine what type you need.
For instance, if only need to accomplish small tasks, such as inflating car tires, you won’t need one with much power. If what you, however, want to use the air compressor are demanding tasks, then you need one with a lot of power.
PSI: Air Pressure
Air pressure inside the tank is given in PSI (Pounds per Square Inch), with most compressors having 115 PSI, which is slightly higher than the 90 PSI required by most air tools.
Its not unusual to find powerful compressors with as much as 150 PSI, though.
HP: Horsepower
Horsepower is a measure of the capability of the motor. Since the capacity of the engine has a massive impact on every aspect of compressor performance, you want to pay attention to this.
Because of the rampant inflation of indicated HP, focus on the rated amperage to determine the power of the engine.
dB: Noise Level
These are machines with several moving parts that are powered by gasoline engines. None of them are going to be quiet machines. Metal components banging against each other can be extremely loud.
Noise levels are measure in dB (decibels). Note that the increase is exponential, meaning that 60 dB is more than three times 20 dB. If you will be working indoors, you want to make sure to get a model with the lowest possible dB rating. If you are out in the open, you get by with a little higher dB without it becoming an issue.
CFM: Cubic Feet per Minute
More important is the amount of air coming from a compressor over a period of time. This is known as CFM (Cubic Feet per Minute). If you are using a tool continuously, you will need to supply higher CFM.
That is why a continually rotating smoother uses 8 CFM, while a framing nailer works with just 2.8 CFM. From a professional’s experience, determining the minimum rating for CFM is simple if you have the tool rating as given by the manufacturer.
Take the rating and multiply it by 1.5. For example, if the rating on the tool is 2 CFM, the minimum requirement to power, should be 3 CFM. Concentrate on the CFM rating at 90 PSI (Pound per Square Inch), as most tools run on this weight.
Final Thoughts
This article is to help you make the most informed purchasing decision. Due to a large number of options on the market, there is a lot of confusion as to which model is best.
The truth is, which is the best really comes down to what you need to use it for. We hope this article taught you a thing or two about air compressors.
